Organic solvent ultrasonic cleaning machine is mainly used for cleaning electronic parts, hardware, stamping parts, precision mechanical parts grease, bearing surface grease and circuit board on rosin, case strap dirt, stainless steel cell phone case, zinc and aluminum alloy polishing, electroplating, etc., with the advantages of rapid washing, drying, etc., to achieve continuous mass production.
Applicable cleaning agents: trichloroethylene, tetrachloroethylene and other organic solvents that can be replaced.
Organic solvent ultrasonic cleaning machine features.
All imported stainless steel structure, thickened stainless steel plate in the inner liner, high Q transducer, imported Acuada glue bonding, super ultrasonic power.
The use of volatile organic solvents as cleaning agents, fast cleaning and drying.
Organic solvent ultrasonic cleaning machine built-in refrigeration system to effectively prevent solvent volatilization.
Liquid level control system to ensure the normal operation of the machine.
Solvent filtration system and recycling system to reduce production costs.
Organic solvent ultrasonic cleaning machine automatic temperature control heating system, temperature control range 0-110 ℃.
Fast freeze-drying system can quickly dry the workpiece.
Ultrasonic generator and cylinder body integrated structure, neat and beautiful.
Organic solvent ultrasonic cleaning machine adopts imported high-quality transducer, with high energy conversion efficiency.
Liquid level safety control system to ensure normal operation of the equipment.
Drum type loading and unloading, save time and effort;
Organic solvent ultrasonic cleaning machine adopts single-arm robot arm, which can adjust the cleaning time of each station according to the process requirements;
Two levels of solvent ultrasonic cleaning, steam bath cleaning and freeze-drying;
Using input ultrasonic vibration plate, can continuously adjust the display ultrasonic power, fine-tuning ultrasonic frequency, and equipped with scanning circuit, can be individually controlled;
Organic solvent ultrasonic cleaner is equipped with air extraction device at the entrance and exit of the machine and at the top of the equipment to prevent the solvent from being distributed to the working environment;
Equipped with washing basket rotation device to meet the requirements of fine product cleaning;
Organic solvent ultrasonic cleaning machine adopts self-priming pump to add solvent, which is convenient and quick to replace solvent;
Organic solvent ultrasonic cleaning machine principle.
Ultrasonic vapor phase cleaning machine cleaning, the workpiece to be cleaned in a specific cleaning basket, and then transported to the ultrasonic cleaning tank with organic solvent, through the strong ultrasonic cavitation effect, so that the cleaned workpiece after a short period of time clean (according to product cleaning requirements, can be appropriate to increase this process to ensure that cleaning cleanliness to a certain standard); then the workpiece into the steam area of the cleaning machine, the surface of the workpiece encountered Steam condensation, the role of the workpiece surface dirt, the dirt away, and then the workpiece will be lifted to the upper freezing area for freeze-drying. Guan Boshi vapor phase ultrasonic cleaning machine with organic solvent as the cleaning agent, the first ultrasonic action, and then steam bath washing and freeze-drying. With stronger oil solubility, the effect is more significant.
Organic solvent ultrasonic cleaning machine structure composition.
Organic solvent ultrasonic cleaning machine consists of ultrasonic system, electrical system, refrigeration system, circulation filtration system, automatic heating and constant temperature system, etc.
1. Ultrasonic system
Ultrasonic system generally uses 28KHz ultrasonic cleaning, the bottom ultrasonic layout (sweep frequency circuit, power continuously adjustable display, can be individually controlled, with current indication), the actual cleaning power should be determined according to the size and number of parts cleaned.
2. Electronic system
Using PLC human-machine interface touch technology, independent circuits at all levels, can be individually controlled by various parameters of each slot.
Organic solvent ultrasonic cleaning machine freezing system.
Adopt two levels of freezing system division in the upper end of the cleaning tank, one level for the freezing area, access to the freezing system. Another layer for the cold water freezing area, access to cold water freezing. Configuration of freezers and chillers each 1 set, multi-level work tank share a set of freezing system.
Organic solvent ultrasonic cleaning machine circulation filtration system.
It is composed of stainless steel filter pump, overflow circulation device, liquid storage tank, etc.
Organic solvent ultrasonic cleaning machine automatic heating and constant temperature system.
The cleaning tank adopts wall heating method, and the heating power needs to be determined according to the size of the tank and the organic solvent used; and it is equipped with thermostat, which can control the temperature at any time.
Cleaning process: ultrasonic cleaning (electric heating) – ultrasonic rinsing (electric heating) – cold rinsing – steam bath washing (electric heating)